Replate, Refresh, Repeat

The Smarter Way toGet More from Your Tools

Tooling costs and downtime have a real impact, but you don’t always need a brand-new wheel or blade to get brand-new performance. Abrasive tools built with electroplated or similar bonds often retain a strong, reusable core. When your core is still sound, but the abrasive layer is worn, stripping and replating it could be the most efficient way to restore performance and cut expenses.

Abrasive Technology helps manufacturers get more life out of their investments through our Strip & Replate program. It’s a simple, sustainable way to bring your tools back to like-new condition without the cost or downtime of a full replacement.

In other words, you’re refreshing what’s already working instead of starting from scratch.

WhenReplating Makes Sense

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You’ll know it’s time to consider Strip & Replate when:

• The abrasive layer has worn down, but the core is still intact.
• Your tools use electroplated diamond or CBN bonds.
• You want to shorten lead time and minimize production interruptions.
• You’re focused on cost control and sustainability.

This process is ideal for grinding wheels, saw blades, or drums up to large diameters and lengths. As long as the core remains structurally sound (no cracks, warping, or severe wear), it can likely be stripped and replated.

What to Expect from Replated Tools

Replated tools deliver nearly the same cutting speed, precision, and consistency as a new one. Because the core has already proven itself in your setup, you maintain the same fit, balance, and geometry without the need to recalibrate or adjust.

Expect:

• Restored sharpness and cutting efficiency
• Reliable accuracy and form retention
• Faster turnaround compared to new-tool production
• Lower overall cost and reduced waste

It’s an easy win for performance and sustainability.

Eligible tools & sizes at a glance

• Grinding wheels or saw blades up to ~45" in diameter.
• Drums, shafts, or tools up to ~86" total length.
• Electroplated diamond/CBN tools or other similar “abrasive layer on core” constructions.
• Existing tools where the structural integrity of the core is verified (i.e., no catastrophic damage, warpage, or cracking).

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Sustainability & cost-benefit angle

Re-plating instead of replacing offers multiple wins:

• Lower cost: You pay for the abrasive layer refresh rather than a full rebuild.
• Shorter downtime: You keep your machine and tooling setup, and get the refreshed tool sooner.
• Less waste: The old core doesn’t go to landfill; you extend its useful life.
• Resource efficiency: Reduced use of raw materials, less remanufacturing required, and fewer logistics steps.
• Better ROI: When uptime and tool cost both matter — this program gives you a smarter path.

How It Works

1. Evaluate your tool: Check whether the core is still in good condition.
2. Consult our engineers: We’ll confirm eligibility and provide a cost estimate.
3. Strip and replate: The old abrasive layer is removed, and a new one is applied.
4. Reinstall and run: Once finished, the tool is ready to deliver like-new performance.

Geta Strip & Replate Evaluation

If your tools are wearing down but still solid, don’t replace them — replate them. Get a Strip & Replate evaluation from Abrasive Technology to extend tool life, cut costs, and reduce waste while keeping top performance.

Call us at 740-548-4100 or use this form to send us a message!
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